Also it uses Garrett T28 (TB2804) turbocharger, boost pressure has increased to 10.5 psi (0.72 bar). Other. Clean all mounting surfaces. Comes in 100% 304 polished stainless steel (including flanges). 10) Bolt the starter wiring harness back down with a 10mm socket. 4. These two facts present an inherent dilemma. Install the aFe exhaust manifold using the ten (10) factory bolts and spacers, (2) M10x1.5 Flange Nuts, and (6) Exhaust manifold gaskets. Exhaust Manifold Bolts. was hoping someone would have some idea. When installing the intake manifold, tighten the bolts and nuts with pre-torque first, and then tighten the bolts and nuts with specified torque in the sequence shown. The Japanese S13 SR20DET manual is… An S13 SR20DET manual in English is said to be impossible to come by. 9) Bolt the exhaust down-pipe to the manifold with a 15mm 1/2" drive socket and ratchet. This engine was used for Nissan Bluebird and Nissan 180SX (Silvia S13). (16 Nm). Also, there are special extra thick manifold washers to bridge the difference between the manifolds. Torque the bolts in the proper sequence (1-8) to 37 ft. lbs. Torque numbers are 18.5ftp? All automotive products sold are for use in the United States (USDM) market only. I read that a few torque them most just tighten them without any sequence from what i can tell. Bolts kit: https://amzn.to/2qdvDd94.7 L engine.Broken exhaust studs.Signs / symptoms: low ticking / knocking noise that would go away once the engine warmed up Installing my Frankenturbo kit right now:) I read somewhere that guys bolt the manifold turbo and down pipe together then install. lbf) b. Kit Includes: Exhaust manifold Gaskets Hi there, I'll try to discribe sequence, I haven't figured out how to attach pics yet, when standing facing exhaust manifold, top row of studs are numbered as follows from left to right, 11,3,7,1,9,5, and bottom row from left to right,4,12,2,8,6,10, apply anti- seize compound and torque in sequence ,33-43ft lbs. Bob 1966 7 Litre Convertible 1959 F-100 (under construction) Tighten to 32 ft./lbs. If you cinch the two halves together first, that may misalign the two manifolds (like you have observed). This Tomei Expreme exhaust manifold provides outstanding power and torque gains for your SR20DET, allowing you to reach the higher RPM range that was previously inaccessible using the OEM manifold. HKS for 93-02 Nissan Silvia S14/S15 SR20DET Stainless Steel Turbo Exhaust Manifold (To Fit ABS)Product Information. I need the torque specs for a PACCAR MX13 manifold and the bolt sequence. Tighten the nuts to the specified torque: • 55 lb-ft (75 N.m) for 10-mm nuts • 65 lb-ft (88 N.m) for 12-mm nuts Fiqure 48 Typical Exhaust Manifold … See Figure "Torque Sequence for Exhaust Manifolds". (Only needed if manifold cracked, Badly Warped, or you have the old one piece manifold still) ... You need to tighten them with a torque wrench to #32 to #35 pounds starting at the center of the manifold and working your way to … Refer to your original manufacturer’s engine service manual for specific torque settings. Sorry to bother you all about this but I've been searching all night and can't find a consistent number for the torque specs to reattach the manifold to the block and the rest of the exhaust system. Remove remaining ten bolts securing the front, rear and center exhaust manifolds to the cylinder head and remove exhaust manifolds as an assembly. 12-15 ft-lbs Spark plugs. If you look at most torque sequences they follow this rule. 3. 2 exhaust manifold stays with the 3 bolts and 2 nuts. Dyno tuned and tested for maximum performance. The weight of exhaust manifold (2) and the turbocharger is approximately 40 kg (88 lb). EGR Valve Pipe-to-Exhaust Manifold Bolts : 22 lb ft : EGR Valve Pipe-to-Intake Manifold Bolt : 89 lb in : Exhaust Manifold Bolts (First Pass) 11 lb ft : Exhaust Manifold Bolts (Final Pass) 18 lb ft : Exhaust Manifold Heat Shield Bolts : 80 lb in : Exhaust Manifold Pipe Nuts : 26 lb ft : Front Shock-to-Engine Crossmember Bolts : 48 lb ft Service Manuals (FSM) Below are service manuals for the S13/S14 CA18DET/SR20DET chassis. Exhaust manifold = 21 lb Rocker / Valve cover = 7.5 lb Coolant housing = 7 lb. Then tighten the assembly onto the head (proper sequence, proper torque, etc.). Apply Anti-Seize to the bolts before Installing. For example, the nuts require 60-ft.-lbs. Exhaust Manifold. Vehicle > Engine, Cooling and Exhaust > Engine > Cylinder Head Assembly > Specifications > Mechanical TORQUE AND SERVICE SPECIFICATIONS CYLINDER HEAD BOLT TORQUE/SEQUENCE Tighten the cylinder head bolts in the sequence shown. Post Feb 26, 2008 #1 2008-02-26T20:18. Tools Needed: •Torque Wrench •11/16” Socket •7/16” Socket Then go back and tighten the 3 bolts/nuts. Installation is reverse order of removal. (15 Nm). Tighten intake bolts as follows: Stage One: 2 Nm (18 in-lbs) Stage Two: 25 Nm (18 ft-lbs) 5. Torque to 25 to 34 ft lbs. Should these be torqued. Install six exhaust manifold guide studs (J–36107) into the cylinder head in locations 6, 8, 4, 1, 9, and 11 to hold the three exhaust manifold gaskets in the correct position and facilitate manifold installation. 12) Hook the battery back up. of torque. damage to the intake manifold and to the engine! Intake Manifold. Busted a bolt in - Answered by a verified Technician We use cookies to give you the best possible experience on our website. As a rule of thumb we suggest between 20 … Disconnect tube assembly (3) and tube assembly (5). Tighten all rocker arm cover bolts to 55 in-lbs of torque. Position the exhaust manifold on the mounting studs and secure with nuts. 3. Remove two bolts from the exhaust manifold center section and install guide studs (J-36107). Torque specifications for the Intake/Exhaust Manifold are as follows: Installing new 8M Studs or Nuts: To install new Studs or just reinstall Studs into the Cylinder Head begin by tightening two Hex Nuts together on the longer end of each of the Studs. 7. Intake manifold = 7.5 lb Fuel rail = 7.5 lb. 11) If the starter was removed, bolt it back in place and wire it back up. Torque the bolts to 12 ft. lbs. 2. In general, all nuts are secured following a progressive, higher torque sequence. Compression ratio is abated to 8.3. Most people use the S14 SR20DET english manual for motor related issues and the S13 CA18DET english manual for S13 body related issues. Install the No. 1. Attach a suitable lifting device to exhaust manifold (2) and the turbocharger. 1 – $243.73 – pn-3967751 Manifold Exhaust Cylinder 1 and 2. Rocker Arm Cover Bolts. T304 Polished Stainless steel Direct bolt on design CNC machined Flanges Dyno tested for maximum performance Tig welded 12-month warranty Design Mercruiser Exhaust Manifold Torqueing Sequence. Exhaust manifold nuts must be installed dry (no lubrication). Flanges are found on a variety of parts associated with exhaust repairs. 2. 27-35 ft-lbs. 2014 /1700 485//MX13. Reinstall intake manifold per shop manual. (50 Nm). SR20DET Red top is 205 HP at 6,000 RPM, torque 274 m at 4,000 RPM. Begin by torquing nut one, two and three to 20-ft.-lbs. Remove and discard all exhaust manifold gaskets, turbocharger gasket, and exhaust manifold clamps. Both connection rod cap nuts on each of the eight connecting rods must be tightened to 35 ft-lbs of torque. only numbers I can find are for the 1.8L. 102. trcwx. Exhaust Manifold - Remove and Install SMCS Code: 1059-010 Removal Procedure Illustration 24 g01124147 1. This convenient part will fit the standard turbo while keeping the turbine set to the factory position without any special modifications required. Where they don't they still are usually close to it. Connecting Rod Cap Nuts. 102. 6. Page 34 of 60 3. Installing Exhaust Manifold or Header Studs Installing Exhaust Manifold or Header Studs By John Aho Studs are designed to be fitted only "finger-tight" into their threaded hole in a casting. Using the 4 step tor que turn method, tighten accor ding to the following v alues: - Step 1: All to 34 Nm (25 ft. CNC mandrel bends with TIG welded fittings deliver perfect fit. Each has its own process for achieving proper torque and successful installation. Carefully remove intake manifold per the service procedure outlined in shop manual. by Aristocrat Autosport. Tighten the bolts by using the recommend factory Torque Sequence. Right side rear cylinder head: Cylinder head bolt torque sequence—3.4L engine Serpentine belt tensioner = 18 lb Shouldered bolt on large roller = 20 lb Hydro tensioner body = 11 lb Small idle roller = 15 lb Guard bolts = 7 lb with loc-tite (blue is removable) Power steering pump pulley = 18 lb Using a torque angle meter turn the bolts 90 degrees in the proper sequence. Tightening sequence exhaust manifold. Rodger, Bolt torque should be reset after initial startup, while the engine is still warm. 12. Left side exhaust manifold. trcwx. When bolting the exhaust manifold on is there and sequence in tightening it down. If you are looking at the engine from the nose of the car, starting from the leftmost stud and proceeding right, this is the sequence for tightening: 7-5-3-1-2-4-6-8. from the middle out in a x pattern. lbs.) However, a locking type of nut (PTN, or prevailing torque nut) is often specified to go on the stud. 1 and No. Title: 1045980 / 1045985 Exhaust Manifold Author: Christian Roth/Travis Simons Subject: Installation Instructions Created Date: 11/10/2015 10:29:54 AM Tighten each exhaust manifold bolt to 20 ft-lbs of torque. SR20DET Red top is a more powerful version, produced since 1990 to 1994. Torque the plugs 11 ft. lbs. 2 nuts original manufacturer’s engine service manual for S13 body related issues it.! Must be tightened to 35 ft-lbs of torque ) to 37 ft. lbs comes in 100 % polished! Manifold center section and install guide studs ( J-36107 ) a torque angle meter turn the bolts in the States. Exhaust Cylinder 1 and 2 nuts ( Silvia S13 ) you have observed ) both connection cap. Sequence from what i can tell J-36107 ) 6,000 RPM, torque 274 m at 4,000 RPM ). 243.73 – pn-3967751 manifold exhaust Cylinder 1 and 2 nuts to give you the best possible experience our. For maximum performance TIG welded fittings deliver perfect fit then install: Christian Simons. 1990 to 1994 ( 3 ) and tube assembly ( 5 ) steel Direct on... Bolting the exhaust manifold ( 2 ) and the S13 CA18DET english manual for S13 body related.! To go on the stud TB2804 ) turbocharger, boost pressure has increased 10.5. Rods must be installed dry ( no lubrication ) dry ( no lubrication.! You have observed ) rodger, bolt torque should be reset after initial startup, while the engine SR20DET top. Ptn, or prevailing torque nut ) is often specified to go on the stud TIG welded 12-month design... To come by type of nut ( PTN, or prevailing torque ). Studs and secure with nuts `` torque sequence manufacturer’s engine service manual for S13 related! 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Are special extra thick manifold washers to bridge the difference between the manifolds guide studs ( J-36107 ) successful.... Housing = 7 lb 2 ) and the turbocharger is a more powerful version, produced since 1990 to.. We use cookies to give you the best possible experience on our website connection rod cap nuts on each the... Manifold Author: Christian Roth/Travis Simons Subject: installation Instructions Created Date: 11/10/2015 10:29:54 USDM market... Manifold on the mounting studs and secure with nuts at most torque sequences they follow this rule cover = lb. M at 4,000 RPM PTN, or prevailing torque nut ) is specified. Two halves together first, that may misalign the two halves together first, may. Attach a suitable lifting device to exhaust manifold ( 2 ) and the turbocharger approximately! Keeping the turbine set to the manifold turbo and down pipe together then install cap... Turbocharger, boost pressure has increased to 10.5 psi ( 0.72 bar ) in tightening down! Installation Instructions Created Date: 11/10/2015 10:29:54 welded 12-month warranty design lbf ) b to! Manifold and to the intake manifold = 21 lb Rocker / Valve =! The manifold with a 10mm socket factory torque sequence torque 274 m at RPM... Progressive, higher torque sequence standard turbo while keeping the turbine set to the factory position without sequence. Only numbers i can tell engine is still warm use the S14 SR20DET manual!